Heated Sample Handling Instruments

Heated Sample Handling Instruments and Acessories

Our Model 900 is an external Non Methane Hydrocarbon Cutter which allows the added capability to measure alternately METHANE ONLY or THC with one heated total hydrocarbon analyzer (HFID).


The J.U.M. Engineering Model 900 External NMHC Cutter is the low cost alternative compared to "all in one" heated non methane hydrocarbon analyzers. The cutter is housed in a 19 inch rack mount case and is to be added in series to the sample inlet of a total hydrocarbon FID analyzer. In the "Methane"-mode the catalyst allows only Methane to reach the FID analyzer. The FID analyzer will consequently measure Methane only. In the "THC"-mode the catalyst is bypassed and the FID analyzer will consequently measure total hydrocarbons, including the Methane. A stainless steel assembly (pat. pend.) which contains a proprietary catalyst is housed inside of the heated oven in the rack mount case. The heated oven is maintained at a stable temperature by an internal microprocessor controlled temperature controller.


The Model 900 includes all necessary plumbing, our permanent sample filter which is cleaned by back purging and all solenoid switching valves, all in one oven. The switching valves allow the catalytic converter to be switched into and out of the sample stream. The heated FID analyzer will consequently measure total hydrocarbons or methane only. To determine the non-methane hydrocarbon concentration the methane concentration needs to be subtracted from the total hydrocarbon concentration following the various national regulations. All connectors are on the rear panel, all controls are activated by front panel switches. Remote control for CH4-sample, THC-sample, calibrate and backpurge is available.



Technical Data


  • Dimensions W x D x H (mm): 483 (19") x 580 x 132
  • Converter chamber: fully heated
  • Chamber temperature: factory pre-set, locked and wire sealed
  • Temperature control: dgital PID-type controller with -processor
  • Catalyst effiency: >98% for Ethane and heavier hydrocarbons.
  • warm up time: 180 minGas connectors: stainless steel 616S, Swagelok 1/4"
  • Max. sample flow: 2,5 Liters / Minute
  • CnHm inlet. concentration: max. 1000 ppm Propane equivalent
  • Power requirements: either230VAC/50Hz, 500 W or 115VAC/60Hz, 500 W
  • Ambient temperature: 5C - 43C (41F - 110F)
  • Weight: approx. 17 kg
Document

The VE 112 is an efficient, all heated, low pressure drop sample filter and interface for removing solids from a gaseous sample and supplying sample to up to 5 gas analyzers. It utilizes a permanent all stainless steel 2 micron mesh filter and all stainless steel valve in a thermostatically controlled oven to prevent the loss of high molecular weight hydrocarbons or condensation of water. The sample filter is to be cleaned by high pressure pack purge with compressed air or nitrogen.


The Model VE 112 can be installed in the instrument rack as a complete sample interface for all relevant gas analyzers. With its filter back purge system it offers up times at comparatively low maintenance time and cost. The sample probe and sample line are both automatically cleaned from dust and condensed hydrocarbons which every filter back purge cycle. In most cases, a stack probe filter is no longer needed.


A calibration gas inlet offers the capability to test and calibrate the complete sample train and analyzer circuit. Our proprietary rear panel adapter plate system allows cold-spot free coupling of a heated sample line inside the heated oven without the need of special tools.

Features


  • One sample inlet, one cold spot free main sample outlet with capability to couple heated sample lines inside the heated oven

  • Five additional regular sample outlets

  • All sample wetted components inside the heated oven

  • Oven temperature 190 deg C (374 deg.F)

  • Permanent heated stainless steel sample filter, 2 micron mesh

  • Sample filter back purge system, allows sample filters to be cleaned without dismantling

  • Programmable automatic sample filter back purge system optional

  • Remote control for valve operations sample, calibrate and filter back purge is standard

  • Integrated heated sample pump 12 or 25 liters per minute

Major Applications


  • Complete sample and interface solution for continuous stack gas emissions monitoring systems for one heated THC monitor, sample conditioner and all needed gas analyzers and monitors or sensors

  • Stationary or transportable CEMs for stack analysis

  • Diesel or Gasoline raw exhaust analysis and Stationary diesel engines exhaust analysis

  • Removing particles from a gaseous sample where condensation of heavy hydrocarbons is not desirable

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The Model VE 222 is an efficient, all heated and low pressure drop 2-stream sample sequencer, filter and interface for removing solids from two gaseous sample streams. The Model VE 222 utilizes two independent permanently installed all stainless steel mesh sample filters and two independent all stainless steel sample valves in a thermostatic controlled oven to prevent the loss of high molecular weight hydrocarbons or condensation of water.


The permanent sample filters are regenerated in a matter of seconds by back purging them with high pressure air or nitrogen


The Model VE 222 can be installed in the system, or directly at the sampling spot and, with its back purge system for the two sample filters, offers extended up times at comparatively low maintenance



Features


  • Two sample inlets, one main sample outlet with capability to couple 1 heated FID and four more gas analyzers

  • The five regular sample outlets work at ambient pressure to connect other gas analyzers to the same sample source

  • All sample wetted components inside the heated chamber

  • Oven temperature 190 deg.C (374 deg.F)

  • Two permanent heated stainless steel sample filter, 2 micron mesh

  • Sample filter back purge system, allows sample filters to be cleaned independently without dismantling

  • Programmable automatic sample filter back purge system optional

  • Remote control for valve operations sample, calibrate and filter back purge is standard

  • Integrated heated sample pump w. up to 25 l/min capacity (unrestricted flow)


Major Applications

  • Sample Interface for continuous gas emissions monitoring systems at two sampling points, for example before and after a thermal or catalytic oxidizer

  • Diesel raw exhaust analysis before and after catalyst and/ or soot filter

  • Gasoline raw exhaust Analysis before and after catalyst

  • Stationary diesel engines two point

  • exhaust analysis

  • Removing particles from a gaseous sample where condensation of heavy hydrocarbons is not desirable

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The VE 112WP is the wall or panel mount version of our time proven VE112 heated sample filter and interface. Can be mounted in a separate NEMA 4 type housing or the system with all analyzers and sample cooler. With our unique sample back purge system, typically no sample filter at the stack probe is needed. During back purge not only the internal sample filter is cleaned, but also the heated sample line between the stack probe and the CEM is rigorously cleaned and freed up from condensing matter and hang up. Such guarantees extended working up times at comparatively low maintenance cost.


Features


  • Wall mount or panel mount. Easily fits into a purged cabinet for hazardous (Ex) area applications

  • One sample inlet, 4 sample outlet, one FID sample outlet with the capability to couple the heated sample line inside the heated oven

  • Two alternating sample inlets for -In and out- applications are optionally available

  • One Sample to Waste outlet (Bypass)

  • All sample wetted components are housed inside the heated chamber

  • Oven temperature 190 deg.C (374 deg F

  • Permanent heated stainless steel sample filter, 2 micron mesh

  • Sample filter back purge system, allows sample filter and sample line to be cleaned in just a few seconds with compressed air or N2 without dismantling

  • Programmable automatic sample filter back purge timer optional

  • Remote control for sample, calibrate and filter back purge modes is standard

  • Integrated heated sample pump (two capacity alternatives)


Major Applications

  • Stationary or transportable CEMs for stack gas analysis

  • Diesel, Gasoline or gas turbine raw exhaust analysis and stationary diesel engines exhaust analysis

  • Removing particles from a gaseous sample where condensation of heavy hydrocarbons is not desirable

  • Inlet/ outlet applications on catalytic or thermal combustion units


Document

The Model 108 dilutes an introduced sample gas in a 1:10 (standard), or a 1:100 (optional) dilution rate to allow the linear measurement of hydrocarbon concentrations above several thousand ppm up to 10% and above. The sample injection method is used in this 190 deg.C heated sample diluter for fast response and improved zero and span stability of a hydrocarbon measurements.


The Model 108 is also used to minimize negative effects due to highly concentrated interference compounds and contamination. Additionally, so called "memory effects" or hydrocarbon hang-up due to condensation of heavy hydrocarbons as well as other condensed impurities in the sample gas can be largely prevented.


A total hydrocarbon analyzer, placed downstream of the diluter will continuously draw a constant amount of zero or room air through the diluter.


The internal sample pump draws the sample into the diluter. The Model 108 is equipped with a permanent sample filter to be back purged with high pressure air or nitrogen for cleaning, 2 micron stainless steel sample filter. Downstream of the internal sample pump is the actual dilution capillary setup which is controlled by precision flow/pressure regulation to ensure a constant flow of sample through the diluter capillary. The diluter capillary flow is finely adjustable to maintain the correct injection amount.



Features


  • All components in contact with sample fully heated and accurately controlled at 190 deg.C

  • Built-In air pressure pump and heated sample pump

  • 1:10 dilution rate is standard

  • 1.100 dilution rate is available instead of 1:10 as an option

  • Standard, permanent installed sample filter to be cleaned by back purge with hydrocarbon free compressed air or with nitrogen.

  • Optional available is an easy to change sample filter in stead of the back purge filter. It is accessible on the rear panel. No special tools required for filter changes

  • Calibration valves for zero- and span calibration, standard manual turn switch and remote operation, e.g. PLC or PC

  • Large oven temperature display with analog 0-5 VDC temperature output @ 10mV/deg.C

  • Precision sample pressure regulator on front panel for precise and easy calibration

  • Fast response


Applications


  • Stack gas hydrocarbon emissions monitoring

  • European-EPA and USA-EPA Method compliance monitoring of high concentration raw source hydrocarbons before a catalytic or thermal combustion

  • Catalytic converter testing

  • Flare gas HRVOC emissions monitoring

  • THC/NMHC testing of fuel cell reformer emissions


Document

The Model TJ 100 is a Heated Sample Line especially designed for Emissions Applications where hydrocarbons are to be measured. To prevent the forming of hydrocarbon memory effects, (hang up), the end caps are heat resistant to up to 200 deg.C. This allows the sample line to be coupled inside an oven of a heated sample filter and heated FID analyzers.


A flame resistant PVC coating over a rugged metal flex tubing is used for outer protection of the sample line. Direct heat transfer to inner hose. No metal braiding and no silicon materials block the heat transfer between heating element and sample hose. The inner sample hose material is PTFE with an inner diameter 4mm (5/32"). Both end fittings are 316S, 1/4" o.d. Swage Fitting. A type "J" thermocouple is standard. Available lengths are 1 meter, 3 meter, 5 meter, 8 meter, 10 meter and 15 meter (230 V only).


Technical Specifications


  • Outside Diameter: 55 mm

  • Available Lengths: 1 Meter, 3 Meters, 5 Meters, 8 Meters and

  • 10 Meters.

  • Outside Materials: Metal Flex Tubing with flame resistant PVC coating

  • Inner Hose: PTFE tubing, 4 mm inside/ 6 mm outside diameter

  • Thermocouple: J- Type

  • Inlet / Outlet Fittings: 1/4 inch Swage Fitting stainless steel 316S

  • Power requirements:

  • Alternative 230VAC/50/60 Hz, or 115VAC/60Hz.1m 130 W, 3m 250 W, 5m 400 W, 10m 600 W, 15m 1500 W (230V only)

  • Ambient temperature:

  • 5 deg. C - 43 deg.C (41 deg. F - 110 deg.F)

  • Outlet outer Housing: Max. 190 deg. Cover a length of 60 mm (Mount inside FID oven)
Document

The TF 602 is an external digital temperature controller especially designed for our TJ 100 heated sample line. It is housed in a rugged water protected GFK enclosure.



Technical Specifications TF 602

  • Temperature controller: Digital, micro processor type programmable PID controller

  • Dimensions: 175 mm wide, 160 mm deep, 175 mm high, GFK enclosure with transparent screw tight cover

  • Power requirements: 230VAC/50/60 Hz, or

          115VAC/60Hz, max. 2000 W

  • Ambient temperature: 5 deg.C - 43 deg.C (41 deg.F to 110 deg.F)


The 2812D is a very compact sample pump. It is made of 316 stainless steel to withstand the corrosive gasses as they can become present in a typical stack gas emission test. The drive mechanism is designed for a very smooth, low vibration, silent and continuous operation .


The pump drive mechanism and motor have been designed for continuous, smooth and low vibration, silent and long lasting operation.


Features

  • Transferring air, vapors and gasses pure and clean

  • No contamination of the media due to oil free operation

  • Long product life

  • Highly leak tight: 6 X 10-3 mbar X 1/s

  • Very low vibration, very quiet and smooth running

  • Optional temperature resistant version up to 200 deg.C

  • Can be operated and mounted in any position


Operation and Installation

  • Typical applications are transferring and compressing air and other gasses between +5 deg.C and +80 degC

  • Operating ambient temperature from +5 deg.C to +45 degC

  • This pump does not start against pressure or vacuum. Inlet and outlet lines need to be atmospheric pressure.

  • This pump is built IP-00, general purpose and can only be used in an appropriate enclosure. Pump cannot be used in an area with a risk of explosion


Performance Data

  • Max. 12 liter/ min. @ free flow

  • Max. pressure: 3.0 bar (g)

  • Diaphragm and Valves: FPDM

  • Head material stainless steel 316S

Motor Data

  • 230V/50Hz, 0,5A, 1340 UPM


Applications

  • Compressor

  • Sample pump for Continuous Emissions Monitoring Systems

  • Sample pump for stack emissions


Temperature resistant version available up to 200 deg.C

Document

The 2825PD is a very compact compressor or sample pump. The two pumping modules are made of 316 Stainless Steel with aluminum heads as a compressor or made from 316S stainless steel. The dual head design provides a high medium flow of approx. 25 liter per minute when configured parallel. Both pump modules can also be used as used as individual dual or high flow sample pump. In the all stainless version it withstands normal corrosive gasses as they are present in standard stack gas emission.


The pump drive mechanism has been designed for a smooth and low vibration, silent and long lasting continuous mode of operation.


Features

  • Transferring, extracting or compressing air, vapors and gasses

  • No contamination of the media due to oil free operation

  • Long product life

  • Highly leak tight: 6 X 10-3 mbar X 1/s

  • Very low vibration, very quiet and smooth running

  • Temperature resistant version up to 200 deg.C

  • Can be operated and mounted in any position


Operation and Installation

  • Typical applications are transferring and compressing air and other gasses between +5 deg.C and +80 degC

  • Operating ambient temperature from +5 degC to +45 deg.C

  • This pump does not start against pressure or vacuum. Inlet and outlet lines need to be atmospheric pressure.

  • This pump is built IP-00, general purpose and can only be used in an appropriate enclosure. Pump cannot be used in an area with a risk of explosion


Performance Data

  • Flow capacity: Max. 25 liter/ min. @ free flow

  • Max. pressure: 3.0 bar (g)

  • Diaphragm and Valves: FPDM


Motor Data

  • 230V/50Hz, 0,8A, 1340 UPM


Applications

  • Compressor for air purifiers

  • Sample pump for CEMs

  • Sample pump for stack emissions


Document


The 2812D-HT is a very compact, High Temperature Sample Pump. All parts which come in contact with sample are made of 316 stainless steel to withstand corrosive gasses as they can become present in standard stack gas emission.


The drive mechanism has been designed for a very smooth, low vibration, continuous and silent operation. The pump heads withstand operating temperatures of up to 200 deg. C. This pump has been designed to be used in heated ovens for continuous operation in sampling interfaces and continuous emissions monitoring systems.


Features

  • Transferring hot air, vapors and gasses pure and clean

  • Temperature resistant to up to 200 deg.C

  • No contamination of the media due to oil free operation

  • Long product life

  • Highly leak tight: 6 X 10-3 mbar X 1/s

  • Very low vibration, very quiet and smooth running

  • Can be operated and mounted in any position


Operation and Installation

  • Typical applications are transferring and compressing air and other gasses between +5 deg.C and +200 deg..C

  • Operating ambient temperature from +5 deg.C to +45 deg.C

  • This pump does not start against pressure or vacuum. Inlet and outlet lines need to be atmospheric pressure.

  • This pump is built IP-00, general purpose and can only be used in an appropriate enclosure. Pump cannot be used in an area with a risk of explosion


Performance Data

  • Max. 12 liter/ min. @ free flow

  • Max. pressure: 3.0 bar (g)

  • Diaphragm and Valves: FPDM

  • Head material stainless steel 316S


Motor Data

  • 230V/50Hz, 0,5A, 1340 UPM


Applications

  • Sample pump for CEMs

  • Sample pump for stack emissions

Document
J.U.M. for: Heated Pre Filter, VE112, Heated Sample Interface,VE 112WP,  Heated Sample Line,TJ 100,  Heated Sample Pump, Heated Sample Sequencer Model VE 222, ,Heated Sample Diluter, 108, Heated FID, Non Methane hydrocarbon analyzer,